Heat set processing
Do you have any problems？
If you have any requests, consultations, or problems regarding textiles, please let us know.
Our technology may solve it!
● We can manufacture prototype yarn and test yarns.
● We will jointly develop.
Please feel free to contact us!
Consultation case
● No.1
・ We were consulted to upgrade a standard product, so we succeeded in differentiating it by improving the cleanliness of the fabric surface by removing fluff through a gas singeing process.
● No.２
・ Although cotton thread is used for material purposes, we received an inquiry as to whether it is possible to process static electricity, so we succeeded in suppressing static electricity by lowering the fluff index by gas singeing.
● No.３
-Since the fabric or product is oblique motion, there was a request to twist the yarn while checking the balance, so we made several types of samples with different twisting settings. After confirming the trial knitting, we set the number of twists to the best one.
● No.4
・ We were requested to untwist the twin yarns to soften the texture, and we succeeded in untwisting the yarns within the range of possible yarn strength retention.
●No. 5
・ Depending on the type of knitting machine, the permissible count (thickness) of the knitting yarn is determined, so there is a request to adjust the count to match the machine, and the count is adjusted by twisting. It was.
Count example 10/1 ＝ 20/2 40/2 ＝ 20/1
● No.6
-There is a request to combine (twist) the unbleached cloth and the colored yarn as a pattern to be the product design, and a new colored yarn is completed by making the two colors into twin yarns with the twisted yarn. did.
● No.7
-There was a request for additional twisting to the limit of how much the stretchability of synthetic fibers can be achieved with 100% cotton, and as a sample experiment, we added twist to the point where strength can be maintained.
● No.8
・ We receive consultations on whether there is a twisted yarn that is cleaner and stronger than twin yarns, and respond to your request with triple twisted yarn (twisting three yarns).
● No.１１
・ Since the quality of the yarn produced overseas is poor and it cannot be knitted, there was a consultation as to what could be done, so after WAX processing with Winder processing, it became possible to knit smoothly.
● No.１２
・ Since there is a defect in the sewing thread of the interior seat of the car, there was a request to inspect it, and we identified the defect part that the customer felt and solved it by the Wooster setting that matched it.
●No.１３
・ Since the needle breaks when there is a knot (knot of yarn) for sewing on an industrial sewing machine (high speed), there was a request for inspection, and we set the Wooster according to the material and solved it.
● No.１４
・ There is a complaint that this LOT cannot be used by the customer, but there is a request to inspect and evaluate the actual product because there is a difference in opinion from the source of the purchased raw material, and it is cut under certain conditions . The number of times and the confirmation evaluation of the defective part were performed by Worcester processing.
● No.15
・ In response to a request to give the dough a crisp touch, please select the following method based on the crispness you requested.
Proposal 1: Correspondence with additionalliy twisted + heat set + WAX
Proposal 2: Correspondence with additionalliy twisted + gas singeing+ heat set + WAX
●No.１６
・ Although we have one type of raw material, we received a consultation that we would like to make several types of proposals to multiple customers.
From the following types, we decided to select the original recipe that suits the cost and does not batting at the customer even if the same ingredients are used.
Depending on the delivery date and processing content, we may ask you to do it at one of the cooperating factories, but basically we handle it with our own integrated production.
1: Gas singeing + WAX fabric
2: two-ply yarn + heat set + WAX fabric
3: two-ply yarn + heat set + gas grill + WAX fabric
4: Triple twisted yarn + heat set + WAX fabric
5: Triple twisted yarn + heat set + gas singeing + WAX fabric
6: Single yarn additionalliy twisted + heat set + WAX fabric
7: Single yarn additionalliy twisted + heat set + gas singeing + WAX fabric
8: Single yarn additionalliy twisted + heat set + twin yarn + heat set + WAX fabric
9: Single yarn additionalliy twisted + heat set + Triple twisted yarn + heat set + WAX fabric
10: Single yarn additionalliy twisted + heat set + Triple twisted yarn + heat set + gas singeing + WAX fabric
We also accept many other consultations!
Apparel applications
・ I would like you to consult with us from the beginning regarding thread selection, combination, and processing details.
・ I want to make a dough with these characteristics, but is there any good way?
・ I want this kind of thread, what kind of processing is required?
・ I want you to make several types with the same thread.
Material use
-Processing into synthetic fibers with high functionality (high-strength fibers and conductive fibers)
・ I want to suppress static electricity, so please try processing it once.
・ Is it possible to process to reduce deterioration due to thread friction?